New Machinery Investments at Lawrence Engineering
At Lawrence Engineering, we are committed to continuous investment in our capabilities to ensure we offer the highest level of service to our customers. By integrating the latest technology into our operations, we enhance efficiency, expand our service offerings, and maintain our position as a leading precision engineering company. Over the past year, we have made several key machinery investments that have significantly improved our output and service range.
Rollomatic ShapeSmart and Comat Superfiltration System
In May 2024, we invested in an additional Rollomatic ShapeSmart 5-axis precision pinch/peel grinding machine. This advanced machine enables us to produce parts ranging from 0.025mm to 25mm in diameter, with the added efficiency of auto-loading from pallets via an integrated three-axis robot loader. The precision and automation of this machine ensure exceptional repeatability, reducing manual intervention and increasing throughput.
To complement the Rollomatic machine, we also invested in the Comat Superfiltration System. This state-of-the-art filtration system enhances machining precision by maintaining ultra-clean oil, reducing tool wear, and improving surface finishes. Additionally, it minimises waste and lowers maintenance costs, all contributing to a more sustainable and efficient production process. With the introduction of this second Rollomatic machine, we have significantly reduced lead times on precision core pins to just 2–3 days, well below standard market availability. This allows us to meet urgent customer requirements while maintaining exceptional quality.
Mitsubishi MP1200 with B-Axis and EDM Dressing Capability
A key investment this year was the Mitsubishi MP1200, featuring a B-axis and EDM dressing capability for grinding wheels. When we were first introduced to this machine, we knew it would be a game-changer. At the time of purchase, it was the only one of its kind in Ireland or the UK, reinforcing our commitment to innovation and R&D.
This machine has provided several benefits:
- Improved efficiency with faster processing times, enabling us to meet tight deadlines.
- Reduced environmental impact through enhanced energy efficiency and resource management.
- Superior surface finishes, ensuring smoother and more refined components.
- EDM dressing capability, which extends grinding wheel lifespan and optimises cutting performance.
- Greater accuracy and consistency, essential for high-precision applications in the medtech industry.
Mazak CV5-500 – Expanding Our 5-Axis Machining Capabilities
The latest addition to our toolshop is the Mazak CV5-500, a 5-axis machining centre designed for high-precision, efficient production with full simultaneous 5-axis capability. This investment allows us to take on even more complex machining projects while ensuring the accuracy and consistency that our customers expect.
Key advantages of this machine include:
- Increased machining flexibility, allowing us to produce intricate geometries and complex components with ease.
- Enhanced efficiency, reducing setup times and streamlining multi-axis machining operations.
- Improved surface finishes, achieving higher-quality components for precision applications.
Arburg 375V 500 – Expanding Cleanroom Moulding Capacity
To support the growing demand for cleanroom production, we have recently added a high-precision Arburg 375V 500 vertical moulding machine to our cleanroom facility. This machine provides several key advantages:
- Increased cleanroom capacity, ensuring we can meet higher production demands without compromising quality.
- Optimised efficiency, with improved cycle times and automation streamlining the moulding process.
- Greater precision and repeatability, guaranteeing the consistent production of high-quality components.
- Enhanced flexibility, accommodating a wider range of moulding applications to meet diverse customer needs.
Driving Innovation and Efficiency
These investments are part of our ongoing strategy to stay at the forefront of precision engineering and contract manufacturing. By integrating cutting-edge technology, we continue to enhance efficiency, improve sustainability, and deliver exceptional quality to our customers. At Lawrence Engineering, our commitment to continuous improvement ensures we remain a trusted partner for high-precision manufacturing solutions.